A package is on the way. Embroidery error. Size disparity. The wrong weight of cloth. The store’s debut will come in three weeks. It usually happens with fast-growing companies. Consumers lose more faith in brands through poor quality production than through poor marketing. Sewing and garment production services should be seriously considered if production quality problems are plaguing you and slowing your progress.
What Makes Garment Production Go Wrong So Often
Small and medium-sized businesses rely on manufacturing factories that serve tens of clients. As business builds, inspections become more lax. In the first 24 months of production, around 34% of fashion startups had at least one major production problem, a 2023 study from the textile industry found.
And there’s a common theme behind the problem. No specific quality assurance team. Sewing standards are not accountable. The product varies lot-to-lot.
Specialised lines, counting stitches, and QC by checkpoint; that is what professional garment manufacturing and sewing services provide.
Why Do Brands Hire Sewing and Garment Production Services From India
Many manufacturers in the fashion industry Hire sewing and garment production services from India for European and US labels when they choose India for their sewing and garment production. The costs of labour are minimal while the quality remains high.
India is the third-largest garment exporter in the world. India’s garment exports exceeded $16 billion. This figure is indicative of the capacity, talent and infrastructure it has built over many years.
An 500-unit order from India will take 18-25 days to complete including 5-7 business days air freight time from India to the US or UK.
What Happened When a Workwear Brand Shifted Vendors
A mid-sized Australian workwear company returned 12% products from each batch due to stitching problems at stress points – pockets, seams, etc. Their local supplier was lacking a bartacking machine.
Knitwear and workwear production is a global specialisation, so they moved manufacturing to Tirupur, Tamil Nadu. They had less than 2% returns after their second order. The new vendor, as a standard practice, always strengthened all stress areas of the product with extra bartacking.
How to Hire Sewing and Garment Production Services Without Getting Burned
Before brands hire sewing and garment production services , they have a well-established process.
- Prior to making a bulk purchase, request a sample run of 20-50 units. Ask to see shrinkage, label retention, size and tension after one wash.
- Ask about their last three lots’ failure rate. Ask the retailer this – if they don’t offer the information, be cautious.
- Ask whether they have QC personnel, or if the seamstress is also responsible for QC.
Which Garment Categories Need the Most Specialized Attention
Clothing has varying levels of sophistication. Flatlock machinery is required to assemble athletic garments made from four-way stretch fabric. The equipment used to seal and set collars perfectly are for dress shirts. Denim needs industrial chain stitch plants.
The key decision to ensure product quality is to choose a manufacturing location that specialises in your product segment.Reliability is achieved on purpose. Working with trustworthy sewing and garment production services , prototype testing before mass production, and working with suppliers who place a high importance on your expectations, are all part of this process. . This figure is indicative of the capacity, talent and i
An 500-unit order from India will take 18-25 days to complete including 5-7 business days air freight time from India to the US or UK.
What Happened When a Workwear Brand Shifted Vendors
A mid-sized Australian workwear company returned 12% products from each batch due to stitching problems at stress points – pockets, seams, etc. Their local supplier was lacking a bartacking machine.
Knitwear and workwear production is a global specialisation, so they moved manufacturing to Tirupur, Tamil Nadu. They had less than 2% returns after their second order. The new vendor, as a standard practice, always strengthened all stress areas of the product with extra bartacking.
How to Hire Sewing and Garment Production Services Without Getting Burned
Before brands hire sewing and garment production services , they have a well-established process.
Prior to making a bulk purchase, request a sample run of 20-50 units. Ask to see shrinkage, label retention, size and tension after one wash.
Ask about their last three lots’ failure rate. Ask the retailer this – if they don’t offer the information, be cautious. Hire sewing and garment production services
Ask whether they have QC personnel, or if the seamstress is also responsible for QC.
Which Garment Categories Need the Most Specialized Attention
Clothing has varying levels of sophistication. Flatlock machinery is required to assemble athletic garments made from four-way stretch fabric. The equipment used to seal and set collars perfectly are for dress shirts. Denim needs industrial chain stitch plants.
The key decision to ensure product quality is to choose a manufacturing location that specialises in your product segment.Reliability is achieved on purpose. Working with trustworthy sewing and garment production services , prototype testing before mass production, and working with suppliers who place a high importance on your expectations, are all part of this process.
